Fluting Medium/Semi Kraft Paper
Fluting medium or semi kraft paper is an essential component in the production of corrugated cardboard, a widely used packaging material. It forms the wavy, fluted layer between the flat liners in corrugated board, providing structure and strength to the finished product. This type of paper is valued for its rigidity, durability, and cushioning properties, which help protect contents during shipping and handling.
| BF | GSM | FINISH | ORIGIN | SHADES |
|---|---|---|---|---|
12 to 28 | 70 to 250 | MF, MG | India, Malaysia, Arican, Russia, Indonesia | Natural, Semi Kraft |
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Fluting Medium/Semi Kraft Paper Characteristics & Composition
1. Material Composition:
- Recycled Fibers: Fluting medium is typically made from a mix of recycled fibers. This not only makes it cost-effective but also environmentally friendly, as it promotes recycling and reduces waste.
- Virgin Fibers: In some cases, virgin fibers from hardwood and softwood trees are used to enhance the strength and durability of the paper.
2. Strength and Durability:
- Bursting Strength: This paper is designed to have a high bursting strength to withstand pressure and prevent punctures or tears.
- Compression Strength: Its high compression strength helps maintain the structural integrity of corrugated boxes during stacking and transit.
3. Weight and Thickness:
- Fluting medium comes in various weights (measured in grams per square meter or GSM) and thicknesses, tailored to different packaging needs. Heavier and thicker grades provide more strength but may be less flexible.
4. Moisture Resistance:
- Semi kraft paper is treated to be moisture-resistant, ensuring that it retains its strength and rigidity even in humid conditions. This is critical for maintaining the performance of corrugated packaging.
Fluting Medium/Semi Kraft Paper Manufacturing Process
1. Pulping:
- The production process begins with pulping, where recycled paper or wood chips are broken down into fibers. This pulp is then cleaned and refined to remove impurities and achieve the desired fiber quality.
2. Paper Formation:
- The cleaned pulp is spread onto a wire mesh to form a wet paper web. Water is drained, and the paper is pressed and dried to achieve the required thickness and weight.
3. Corrugation:
- The dried paper is then passed through corrugating machines that create the characteristic fluted shape. This process involves heating the paper and forming it between grooved rollers.
4. Lamination:
- The fluted paper is laminated between flat linerboards using adhesives to form corrugated cardboard. The number of layers and the type of fluting (single, double, or triple wall) depend on the intended use and strength requirements of the final product.
Fluting Medium/Semi Kraft Paper Applications
1. Packaging:
- Shipping Boxes: The most common use of fluting medium is in the production of shipping boxes, which require robust, impact-resistant materials to protect goods.
- Protective Packaging: It is also used in protective packaging inserts, such as partitions and cushioning, to prevent damage to delicate items.
2. Display and Retail:
- Point-of-Sale Displays: Corrugated cardboard made from fluting medium is used in creating sturdy, lightweight point-of-sale displays for retail environments.
- Retail Packaging: Semi kraft paper is also used for creating retail packaging that is both attractive and functional.
3. Industrial Uses:
- Storage Solutions: Industrial storage boxes and bins made from corrugated cardboard provide durable and stackable solutions for warehouses and factories.
Fluting Medium/Semi Kraft Paper Environmental Impact
1. Sustainability:
- Recycling: Fluting medium made from recycled fibers supports the recycling industry and reduces the need for virgin materials.
- Biodegradability: It is biodegradable and can be composted, reducing its environmental footprint.
2. Energy Efficiency:
- The production process for recycled paper requires less energy compared to virgin paper, contributing to lower carbon emissions.
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